| Tittel: | HAMILTON SUNDSTRAND VARIABLE PITCH AIRCRAFT PROPELLER : COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST; 61-13-02 | | Materialtype: | Manual/Sivil | | Signatur: | 20-A-4 | | Utgitt: | Ontario : Hamilton Sundstrand, 1984 | | Emneord: | Aircraft propeller / CMM / Component maintenance manual / Hamilton / Illustrated parts list / IPL / Vairable pitch | | Materialbetegnelse: | Perm | | Materialbetegnelse: | Technical Handbook | | Note: | Published March 15, 1984. Last Revision: Revision No. 18, Revision Date 31.06.04,
Date Inserted 08.11.04. Last Temporary Revision; Revision No. 61-28, Issue
Date May 30/02. Service Bulletin List 14SF-61-141, Issue Date Oct 31/00
In front of the binder there's a copy of the title-page glued on. | | Innhold: | TABLE OF CONTENTS:
AIRWORTHINESS LIMITATIONS
1. General
2. Special Instructions
3. Major Propeller Inspection
4. Critical Part Inspections
SAFETY ADVISORY
1. Scope
2. Significance of Material Safety Data Sheets (MSDS) and How to Obtain MSDS
3. Purpose
4. Definitions Applying to Warnings
5. Reporting Materials of Processes Not Covered
RECORD OF REVISIONS
RECORD OF TEMPORARY REVISIONS
SERVICE BULLETIN LIST
LIST OF EFFECTIVE PAGES
TABLE OF CONTENTS
LIST OF FIGURES
LIST OF TABLES
INTRODUCTION
DESCRIPTION AND OPERATION
1. General
2. Description
3. Operation
4. Deicing System Operation
TESTING AND FAULT ISOLATION
1. General
2. Test Setup
3. Test Requirements
4. Test Conclusion
5. Fault Isolation
AUTOMATIC TEST REQUIREMENTS
1. Not Applicable
DISASSEMBLY
1. General
2. General Propeller Disassembly Data
3, Initial Propeller Disassembly
4. Bulkhead and Heater Leads Group Removal
5. Propeller Blade Removal (ALL EXCEPT PROPELLER BLADE WITH CSA BLADE
SEAL ASSEMBLY PN 817389-1)
6. Propeller Blade Removal (PROPELLER BLADE WITH CSA BLADE
SEAL ASSEMBLY PN 817389-1)
7. Actuator Assembly Removal
8. Disassembly of the Actuator Assembly
9. Propeller Hub Group Disassembly
10. Disassembly of Bulkhead and Heater Leads Group
CLEANING
1. Cleaning
CHECK
1. Mandatory Blade Designation Check
2. General Check Requirements
3. Major Propeller Inspection
4. Critical Part Inspections
5. Overspeed Propellers
6. Overtorque Propellers
7. >>DCC<< Inspection After Impact
8. >>DCC<< Impact-Damaged Propellers
REPAIR-GENERAL
1. General
2. General Repair
3. Specific Repairs
DOME-REPAIR 1-1
1. Repair of Surface Damage
DOME-REPAIR 1-2
1. Repair of Plated Surface
YOKE-REPAIR 2-1
1. Repair of Surface Damage
YOKE-REPAIR 2-2
1. Repair of Plated Surface
YOKE-REPAIR 2-3
1. Repair of Wear Plate Holes
YOKE-REPAIR 2-4
1. Removal of the Bonded Glide Ring
YOKE-REPAIR 2-5
1. Removal of Damaged Electroless Nickel Plate - Yoke, PN 814841-11
ANTI-TORQUE ARM - REPAIR 3-1
1. Repair of Surface Damage
ANTI-TORQUE ARM - REPAIR 3-2
1. Repair of Plated Surface
BULKHEAD AND RINGS - REPAIR 4-1
1. Repair of Fiberglass
BULKHEAD AND RINGS - REPAIR 4-2
1. Replacement of Aircraft Bolt
BULKHEAD AND RINGS - REPAIR 4-3
1. Addition of Balance Holes
BULKHEAD AND RINGS - REPAIR 4-4
1. Repair of Slip Ring Surface Finish
BULKHEAD AND RINGS - REPAIR 4-5
1. Slip Ring Replacement
BULKHEAD AND RINGS - REPAIR 4-6
1. Replacement of the Riveted-on/Bonded-on Nutplates
BULKHEAD AND RINGS - REPAIR 4-7
1. Replacement of Identification Data
BULKHEAD AND RINGS - REPAIR 4-8
1. Repair the Bulkhead Mounting Holes
BULKHEAD AND RINGS - REPAIR 4-9
1. Replacement of Loose One-Piece Mounting Hole Insert
BLADES - REPAIR 5-1
1. Repair of Integral Blade Heater
BLADES - REPAIR 5-2
1. Replacement of Integral Blade Heater
BLADES - REPAIR 5-3
1. Repair of Fiberglass
BLADES - REPAIR 5-4
1. Repair of Foam
BLADES - REPAIR 5-5
1. Repair of Blade Shank Surface Damage By Zone
2. Preparation for Inspection
3. Inspection Techniques
4. Damage Limits
5. Repair Process Steps
6. Repair Procedures - All Inspection Zones
7. Blade Reassembly After Inspection and Repair
8. Reporting of Inspection Results
BLADES - REPAIR 5-6
1. Repair of Teflon, Friction Reduction Strip
BLADES - REPAIR 5-7
1. Replacement of the Friction Reduction Strip
2. Alternate Procedures
BLADES - REPAIR 5-8
1. Repair of Erosion Coating
BLADES - REPAIR 5-9
1. Repair of Inner Bearing Race
BLADES - REPAIR 5-10
1. Replacement of Inner Bearing Race
BLADES - REPAIR 5-11
1. Replacement of the Blade Pin
BLADES - REPAIR 5-12
1. Replacement of Sleeve Bushing
BLADES - REPAIR 5-13
1. Replacement of the Nickel Blade Sheath
BLADES - REPAIR 5-14
1. Replacement of Erosion Sheath (Neoprene)
BLADES - REPAIR 5-15
1. Replacement of Erosion Film
BLADES - REPAIR 5-16
1. Replacement of Heater Lead for Integral Blade Heater
BLADES - REPAIR 5-17
1. Static Balance
2. Electronic Balance
BLADES - REPAIR 5-18
1. Replacement of Decal with Blade Decal SK8159-1
2. Replacement of Decal with Blade Decal SK8159-2
BLADES - REPAIR 5-19
1. Replacement of the Blade Bore Plug
BLADES - REPAIR 5-20
1. Replacement of the External Bonded Blade Heater
BLADES - REPAIR 5-21
1. Replacement of the External Bonded Blade Heater
BLADES - REPAIR 5-22
1. Removal of the Lead Wool
BLADES - REPAIR 5-23
1. Protection of the Blade Shank Leading Edge
BLADES - REPAIR 5-24
1. Repair of Blade Bearing
BLADES - REPAIR 5-25
1. Replacement of the Blade Shank Collar
BLADES - REPAIR 5-26
1. Repair of the Blade Shank Setscrew Hole
BLADES - REPAIR 5-27
1. Repair of the Tab Ending
BLADES - REPAIR 5-28
1. >>DCC<< Taper Bore Final Clearing Repair
BLADES - REPAIR 5-29
1. Fiberglass Repair of Blade Tip Cracks
BLADES - REPAIR 5-30
1. Inspection of the Blade Taper Bore
2. Damage Limits
3. Repair Process Steps
4. Taper Bore Inspection Zone Repair Procedures
5. Blade Reassembly After Inspection and Repair
6. Reporting of Inspection Results
PROPELLER BLADE INSPECTION REPORTING FORM
BLADES - REPAIR 5-31
1. Enhanced Blade Shank Erosion Protection
BLADES - REPAIR 5-32
1. Repair of Fiberglass Cuff
SPINNER - REPAIR 6-1
1. Repair of Surface Damage
SPINNER - REPAIR 6-2
1. Repair of Scratches, Gouges, and Dents
SPINNER - REPAIR 6-3
1. Replacement of Spinner Bulkhead Rivets
SPINNER - REPAIR 6-4
1. Spinner Mounting Hole Repair Using Washer
SPINNER - REPAIR 6-5
1. Spinner Mounting Hole Repair Using Reinforcing Strip
SPINNER - REPAIR 6-6
1. Spinner Skin Crack Repair
SPINNER - REPAIR 6-7
1. Torn Corner Repair
SPINNER - REPAIR 6-8
1. Replacement of the Spinner Mounting Hardware
SPINNER - REPAIR 6-9
1. Replacement of Identification Data
HUB - REPAIR 7-1
1. Repair of External Surface Damage
2. Repair of Internal Surface Damage
HUB - REPAIR 7-2
1. Repair of Bearing Race Seats
HUB - REPAIR 7-3
1. Repair of Hub Arm Bores
HUB - REPAIR 7-4
1. Repair of Rear Mounting Surface
HUB - REPAIR 7-5
1. Removal of Mounting Bolts and Torque Plate
2. Assembly of Mounting Bolts and Torque Plate
HUB - REPAIR 7-6
1. Resealing Mounting Bolts
HUB - REPAIR 7-7
1. Removal of Bonded Glide Ring
HUB - REPAIR 7-8
1. Repair of Hub Arm Face
HUB - REPAIR 7-9
1. Twinsert Repair
HUB - REPAIR 7-10
1. Shot Peening of Internal Surfaces
HUB - REPAIR 7-11
1. Repair of Front Bore Surface
HUB - REPAIR 7-12
1. Repair of the Glide Ring Groove
HUB - REPAIR 7-13
1. Corrosion Protection of the Dowel Pin Holes
PITCHLOCK VALVE AND SCREW ASSEMBLY - REPAIR 8-1
1. Replacement of Parts
PITCHLOCK VALVE AND SCREW ASSEMBLY - REPAIR 8-2
1. Rework the Feather Stop Tang
OIL TRANSFER TUBE AND RETAINER -REPAIR 9-1
1. Replacement of Parts
OIL TRANSFER TUBE AND RETAINER -REPAIR 9-2
1. Bonding of the Transfer Tube Drive Pin
BLADE RETAINING RING - REPAIR 10-1
1. Repair of Teflon Coating
BLADE RETAINING RING - REPAIR 10-2
1. Repair of the Retaining Ring Insulator Block
ASSEMBLY
1. Material and Special Tools
2. General Assembly Data
3. Pre-assembly of Bulkhead and Heater Leads Group
4. Pre-assembly of Aircraft Propeller Hub
5. Pre-assembly of Actuator Assembly
6. Actuator Assembly Oil Test
7. Pre-assembly of Propeller Blade and Pin Group
8. Final Propeller Assembly Instructions
9. Testing After Assembly
10. Propeller Balance
11. Preparation for Shipment or Storage
12. Storage Instructions
FITS AND CLEARANCES
1. Fits and Clearances
2. Torque Requirements
SPECIAL TOOLS, FIXTURES, AND TEST EQUIPMENT
1. General
2. Use of the N.A.C.A. Type Universal Propeller Protractor
ILLUSTRATED PARTS LIST
1. Introduction
2. Numerical Index
3. Detailed Parts List
4. Configuration Change Summary | | Eier: | Norsk Luftfartsmuseum | | |
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